Job Description
Position Overview
The Maintenance Technician will play a critical role in ensuring the smooth operation of a new state-of-the-art baking facility. This individual will focus on maintaining and repairing equipment to maximize efficiency and minimize downtime.
Title: Maintenance Technician
Employment type: PERMANENT
Pay range extended: $39.00–$42.00/hr based on experience (additional for 2nd and 3rd shift avaialble)
Location: Oak Creek, WI
KEY RESPONSIBILITIES
ROLES AND RESPONSIBILITIES
- Perform predictive, preventive, and corrective maintenance tasks to ensure the reliability and efficiency of high-speed packaging and production equipment.
- Troubleshoot and repair electrical, mechanical, and robotic systems to minimize downtime.
- Execute maintenance activities in compliance with OSHA, SQF, and company safety standards.
- Utilize CMMS (Computerized Maintenance Management Systems) to log work orders, track maintenance schedules, and complete assignments efficiently.
- Support root cause failure analyses (RCFA) to address recurring equipment issues and implement solutions.
- Monitor key performance indicators (KPIs) such as equipment uptime/downtime, response times, MTBF (Mean Time Between Failures), MTTR (Mean Time to Repair), and PM completion.
DAY-TO-DAY ESSENTIAL WORK
- Diagnose and resolve issues with equipment and systems, including safety circuits, conveyor belt systems, vacuum conveyor systems, closed-loop refrigeration systems, heated sealers, motors, gearboxes, VFDs, and PLC-controlled systems.
- Conduct regular equipment inspections to ensure compliance with safety, quality, and operational standards.
- Document maintenance activities, including repairs, adjustments, and downtime, in the CMMS system for accurate record-keeping and analysis.
- Ensure proper lubrication, alignment, and adjustment of mechanical systems.
- Support production teams during equipment setup, changeovers, and adjustments to minimize downtime and ensure smooth transitions.
- Collaborate with team members and cross-functional departments to maintain seamless production operations.
- Regularly clean and lubricate machinery to prevent wear and tear and extend equipment life.
- Ensure all tools and spare parts are organized and properly maintained to facilitate efficient maintenance operations.
- Assist in maintaining critical spares inventory by monitoring usage and reporting shortages.
- Participate in daily meetings and huddles to communicate equipment status, planned maintenance activities, and improvement suggestions.
- Test safety systems and controls to verify compliance with regulatory standards and company policies.
- Assist with audits and inspections by providing detailed reports on equipment maintenance and performance.
SKILLS AND QUALIFICATIONS
Technical Expertise
- Experience with electrical, mechanical, and automated systems, particularly in high-speed packaging environments.
- Knowledge of TPM, RCM, RCFA, and PMO is essential.
Mechanical Systems
- In-depth knowledge of mechanical components, including gears, shafts, bearings, and pneumatic systems.
- Skilled in using tools such as calipers, micrometers, and dial indicators for troubleshooting.
- Hands-on experience in repairing pumps, compressors, and other rotating equipment.
Electrical Systems
- Proficient in troubleshooting AC/DC motors, motor controls, and power distribution systems.
- Familiarity with PLC diagnostics and basic ladder logic programming (Siemens, Allen Bradley).
- Ability to diagnose and repair faults in motor starters, circuit breakers, and transformers.
Automation Systems
- Basic understanding of robotic systems, including industrial robotic arms and motion controls.
- Knowledge of variable frequency drives (VFDs) and their configuration.
Preventive Maintenance
- Skilled at diagnosing mechanical failures in pumps, compressors, motors, and other rotating equipment.
- Ability to use tools like calipers, micrometers, and dial indicators for mechanical troubleshooting.
- Hands-on experience with disassembly and reassembly of mechanical components, including motors, gearboxes, and hydraulic systems.
- Experience with alignment of shafts and other rotating equipment.
EDUCATION & EXPERIENCE
- Proven expertise in troubleshooting and repairing electrical, mechanical, and automated systems, including robotic and PLC-controlled equipment.
- Familiarity with Total Productive Maintenance (TPM) practices and other reliability-centered maintenance methodologies.
- Experience with CMMS software for work order management, preventive maintenance scheduling, and tracking maintenance performance metrics.
- Demonstrated ability to perform root cause analysis (e.g., 5 Whys, Fishbone diagrams) and implement solutions to recurring issues.
- High school diploma or GED required; technical certification or associate degree in industrial maintenance, electrical engineering, mechatronics, or a related field is strongly preferred.
- Advanced technical training or certifications (e.g., PLC programming, robotics, electrical systems, vibration analysis, or lubrication) are a plus.
- Ongoing commitment to professional development, with a willingness to complete training on new technologies and industry advancements.
- Proficient with Microsoft Office Suite and computer-based applications.
- Strong proficiency in mathematical concepts and applications.
- Proficiency in English both in written and oral communication.
- Excellent problem-solving skills, attention to detail, and ability to work independently or as part of a team.
Considered a Plus
- Bilingual English & Spanish a plus.
Job Tags
Permanent employment, Night shift, Afternoon shift,